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add to favorites Analysis of the Causes of Unstable Quality of Resin Wheels Pc  

Resin grinding wheel has always been hot sale 9" cutting off wheel.There are many quality problems in the production process of resin grinding wheels. Since the manufacture of resin grinding wheels is a composite material, the causes are complicated and numerous.

First, raw material issues

The resin grinding wheel is a complex system composed of a variety of main and auxiliary raw materials, the main materials are abrasives and bonding agents, and the auxiliary materials include reinforcing materials, colorants and the like.

1. In terms of abrasives, the quality of abrasives on the market is currently uneven. Although the chemical composition of the abrasives is qualified, the physical properties are poor. The particle size composition of the abrasive is not up to standard, which is quite different from the standard specification. The basic particle content of the same grain size abrasive has a gap with the standard.

2. In terms of binder, it is mainly the problem of resin quality stability. Especially the content of free phenol in the resin, too high free phenol content will accelerate the resin cracking after heating and hardening of the resin wheel, affecting the strength of the grinding wheel;

3. The binder particle size (fineness) is too thick or too fine. It is generally believed that the particle size of the binder is fine, which is advantageous for uniform distribution of the binder. If the particle size is too coarse, the molding material is not easily mixed uniformly, which affects the hardness and strength of the grinding wheel. Even for the coarse-grained resin sheet cutting wheel, the size of the binder (resin powder) selected should be finer than 320#. If the particle size of the phenolic resin powder is too fine, the mixing is difficult, and the uniformity of the mixture is difficult to be achieved, thereby affecting the cutting performance of the resin grinding wheel.

Second, the manufacturing process of thin flat cutting disc

The manufacture of resin grinding wheels is a highly technical industrial product, and there are many problems in the processes of compounding, molding, hardening, and processing.

1. Mixing process:

The key to the mixing is uniformity. The molding material should be: the components are evenly distributed and kept loose, but it is not suitable for obvious powder leakage. The material must be evenly distributed and have good molding properties.

2. Forming process:

At present, most of the domestic rotating material distribution institutions, but due to the limitations of the rotating material distribution mechanism, the employees of some large manufacturing enterprises have no way to operate, the distribution of mixed materials is uneven, the shape tolerance and static balance are out of tolerance.

3. Hardening process:

This is the most critical production process, and there are two factors that easily cause quality problems. One is that the temperature difference between the curing oven or the firing kiln is too large; the other is that the method of installing the furnace is improper. If the temperature difference of the hardening kiln is too large, the hardening of the resin grinding wheel deviates from the set hardening specification (hardening curve), so that the curing (hardening) quality of the grinding wheel is not fully guaranteed.

4. Processing steps (mainly large-diameter and high-thickness resin grinding wheels): Resin grinding wheels, especially large diameters and high thicknesses, or grinding wheels with strict dimensional tolerances must be processed after hardening to ensure the geometrical dimensions and shape tolerances of the grinding wheels.

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add to favorites Introduction to profile cutting machine Pc  
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Profile cutting machine is suitable for sawing all kinds of special-shaped metal aluminum, aluminum alloy, copper, copper alloy, non-metal plastic and carbon fiber. It is especially suitable for aluminum doors and windows, photo frames, plastic steel, electric wood, aluminum extrusion, paper tube and profiles. Saw cutting; hand-held press material sawing material, material is not easy to deform, low loss; precise sawing angle; low vibration, low noise; simple operation, high efficiency, single or multiple sawing together. It can be used for 90° straight cutting, 90°-45° left or right oblique cutting and so on. The grinding wheel cutting machine can cut the metal flat tube, square flat steel, 7'' cut off disc for metal, carbon steel, yuan tube and other materials. The structural features of the profile cutting machine:

1. Profile cutting machine consists of series excitation motor, transmission mechanism, shield frame, base and transferable clamps.

2. Single-phase AC motor is divided into single-insulation profile cutter and double-insulation cutter according to the fixed insulation of stator, rotor and ground.

3. The angle between the jaw of the clamping workpiece and the grinding wheel shaft can be adjusted freely from 0 to 45 degrees on the left and right. Some products can be adjusted from 0 to 30 degrees in the right position.

4. The parallel grinding wheel used in the profile cutting machine is a fiber reinforced resin sheet grinding wheel with a diameter of not more than 406 mm and a rated linear speed of not more than 80 m/s.

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add to favorites Abrasive grinding tools in the broad prospects of the glasses manufacturing industry Pc  
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China is not only a major producer of glasses, but also the world's largest consumer of glasses. As an indispensable tool and accessory product in the manufacturing process of optical glasses, China supply 7" cut off dischave a broad market prospect.

According to a survey of children's myopia research projects conducted by China, the United States and Australia, the incidence of myopia in China is 33%, and the number of myopia in China is nearly 400 million. According to the survey of Essilor in France, the consumption of the Chinese glasses market is about 120 million. Film, the optical industry has a market capacity of 40 billion yuan. At present, there are nearly 6,000 glasses manufacturers in China, more than 30,000 glasses retail enterprises, only Shenzhen glasses industry base, more than 300 glasses production and sales enterprises, more than 50,000 employees, the total annual output exceeds 100 million, the total output value is about 130. One hundred million RMB has become one of China's important glasses production bases and export bases.

Abrasives products account for more than 60% of the total glasses consumables. Abrasives as an indispensable tool and accessories in the manufacturing process of glasses, there is much to be done in the glasses industry. Abrasives products are mainly used as consumables in the production process of glasses. The proportion of the abrasives accounts for more than 60% of the total consumption of glasses, and accounts for about 5% of the production cost of glasses. The consumption of abrasive products is still very large. Because the glasses have high requirements on the polishing process in the production process, and the demand is large, the abrasive products become an indispensable tool and accessory in the production process of the glasses. The current lens processing is mainly mechanized operation, and abrasive tool tools are widely used in the processing of glasses, such as laser welding machines, rough grinding machines, grinding machines, polishing machines, ultrasonic cleaning machines, and the like. Mechanical products have greatly improved the production efficiency of the glasses while also improving the precision of the lenses. With the improvement of lens requirements and the advancement of eyewear technology, the use of abrasive tools has become more and more widely used in the manufacturing process of glasses, and the requirements for the manufacture of abrasives have become more and more precise.

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add to favorites Abrasives grinding characteristics and accuracy Pc  

The use of abrasive grinding for workpieces is the finishing and precision machining of the surface of the parts. The demand for precision machining on the market is constantly increasing. Many people wonder whether the standard cut off wheel for metal can meet the current processing needs. To understand these, we must understand the following characteristics of precision machining.

1. High precision of grinding size Grinding uses a very fine powder to grind a very thin layer of metal at low speed and low pressure. The heat generated during the grinding process is small, the deformation of the workpiece is small, and the surface metamorphic layer is very slight, so that a highly accurate surface can be obtained. Grinding dimensional accuracy can reach 0.01um.

2. High surface shape accuracy The grinding volume is small, the motion is complex, and it is not affected by the motion accuracy, so high shape accuracy can be obtained. On the other hand, since the amount of cutting of the grinding is small, the original positional error cannot be completely corrected, so the grinding cannot improve the positional accuracy of the part.

3. Surface rent roughness value There is a certain relative motion between the small part and the lap. Each movement trajectory will not be repeated with the previous movement trajectory, so the peak on the surface of the part can be evenly removed to reduce the surface roughness. The surface roughness of the abrasive surface is generally up to Rd.01M.

4. Improve the surface resistance of the surface The surface roughness of the polished surface is small, the surface friction coefficient is reduced, and the effective contact area is increased to improve the wear resistance.

5. Improve the surface fatigue strength of the part The surface layer has compressive stress, which is beneficial to improve the fatigue strength of the surface of the part.

6. Good processability The equipment of Yantan is simple and easy to manufacture: grinding is not only suitable for single-piece manual production, but also suitable for batch mechanized production; grinding can process steel parts, cast iron, various non-ferrous metals and non-gold scraps. For example, hard and brittle materials such as glass, ceramics, and diamonds can be studied.

7. Wide range of applications Grinding is widely used in the processing of various precision parts in modern industrial production. Various block gauges, optical glass, precision tools, semiconductor components, precision mating surfaces, etc. need to be ground.

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add to favorites Magicjack Phone number| | Magicjack customer support Pc $ 0.00
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add to favorites Wheel dressing technology Pc  

Turning dressing method: Single-grain diamond (or diamond-shaped diamond trimming block made of fine-cut diamond) is the most common dressing method for tool turning wheels. The diamond cutter mounted on the tool holder is usually inclined by about 5° to 15° in both the vertical and horizontal directions; the contact point between the diamond and the grinding wheel should be 0.5 to 2 mm below the axis of the grinding wheel, and the diamond is uniformly fed at a low speed during trimming. mobile. The smaller the surface roughness after grinding is, the lower the feed rate should be. If the surface roughness of Ra 0.16-0.04 μm is to be achieved, the trimming feed rate should be lower than 50 mm/min. The total amount of trimming is generally about 0.1mm on one side, and it is reciprocally trimmed several times. The depth of the roughing is 0.01 to 0.03 mm each time, and the finishing is less than 0.01 mm.

Diamond roller dressing method: a diamond roller made by injecting a large amount of diamond particles on the surface of a steel roller by electroplating or powder metallurgy, and rotating at a certain speed to produce grinding and rolling effects on the surface of the high-speed rotating 7'' cut off disc for metal, so that the grinding wheel can be obtained and A sharp working surface with a roller profile. Diamond wheels are complex to manufacture and costly, but they are durable and highly efficient, and are suitable for dressing grinding wheels for special forming surfaces (such as threads, gears and turbine blade teeth) in high volume production.

Grinding wheel grinding and dressing method: the ultra-hard-grade silicon carbide grinding wheel with low-speed rotation and the high-speed rotating grinding wheel are used to achieve the purpose of dressing.

Rolling dressing method: using a carbide disc, a set of rollers made of wavy white iron discs or grooved hardened steel sheets, and grinding and pressing of the grinding wheel. The roller is generally mounted on the dressing fixture for manual operation, and the dressing efficiency is high, which is suitable for the dressing of the coarse grinding wheel.

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Generally referred to as cemented carbide, it is a type of alloy produced by a pulverization, molding, and sintering process composed of a refractory metal hard compound and a binder metal. Commonly used metal compounds are tungsten carbide (WC), titanium carbide (TiC), tantalum carbide (TaC), and the like. The bonding metal is mainly cobalt, as well as nickel and a small amount of other metals. Cemented carbide is a composite material composed of a refractory metal hard compound and a binder metal. The refractory metal carbide generally refers to tungsten, titanium, niobium, vanadium, niobium, etc. of Groups IV, V and VI of the periodic table. The carbides of the elements, the most widely used in cemented carbides are WC, TiC, TaC, etc. One or more of these carbides and alloys composed of bonded metal drills are often called hard alloys. Alloys generally have high hardness, good wear resistance, good red hardness, high chemical thermal stability, high compressive strength and corrosion resistance.

The use of cemented carbide: Cemented carbide has a series of excellent properties, its use is very extensive, and its use continues to expand over time. The main uses are as follows:

(1) Cutting tools: Cemented carbide can be used as a variety of standard cut off wheel for metal. The amount of cemented carbide in China's cutting tools accounts for about one-third of the total cemented carbide production, of which about 78% is used for welding tools and about 22% is used for indexable tools. The hard alloy for CNC tools only accounts for about 20% of the hard alloys for indexable tools. In addition, there are solid carbide drills, solid carbide small garden saw blades, and carbide micro drills.

(2) Geological mining tools: Geological mining tools are also a major use of cemented carbide. China's geo-hard alloys account for about 25% of the total cemented carbide production, mainly used for impact rock drill bits, geological exploration drill bits, mining oilfield down-the-hole drills, roller drills and coal cutter picks. , building materials industry impact drills, etc.

(3) Mold: The hard alloy used as various types of molds accounts for 8% of the total production of hard alloys. There are drawing die, cold die, cold extrusion die, hot extrusion die, hot forging die, forming die. And drawing mandrel rods, such as long core rods, spherical core rods, floating core rods, etc., the use of various types of hard alloy rolls for rolling wire has increased rapidly in recent ten years, and the hard alloys for rolls have occupied hard 3% of total alloy production.

(4) Structural parts: There are many products used for hard alloys as structural parts, such as rotary seal rings, compressor pistons, lathe chucks, grinding machine spindles, bearing journals, etc.

(5) Wear-resistant parts: wear-resistant parts made of hard alloys include nozzles, guide rails, plungers, balls, tire studs, snow shovels, and so on.

(6) Cavity for high pressure and high temperature: The most important use is to produce top hammers and pressure cylinders for synthetic diamonds. Hard alloys for top hammers and cylinders account for 9% of the total cemented carbide production in China.

(7) Other uses: The use of cemented carbide is becoming more and more widespread. In recent years, it has been expanding in the civilian sector, such as bracelets, case, zipper heads for high-grade bags, and carbide labels.

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Steel structure cutting refers to the process of cutting the steel structure as needed in industrial production. Generally refers to the process in which industrial gas and oxygen are mixed and burned to meet the cutting requirements, and the steel structure is melted, slaged and divided. The techniques currently used include flame cutting, water cutting, plasma cutting, and numerical control cutting. The most commonly used is flamecut off disc for stainless steel, which has the characteristics of low cost, simple operation, mature technology and wide use. It is the most widely used cutting technology in the industry. Natural gas cutting is a new technology developed in recent years. It has the advantages of low carbon environmental protection, safety and stability, low cost and abundant gas source. It is a technically popularized technology of the country, with broad prospects for expansion of ordinary natural gas. The flame temperature does not reach the flame temperature of acetylene combustion, and the temperature-increasing combustion additive must be added to the complex reaction with the gas. After the heat is catalyzed, the cutting temperature required for natural gas cutting can be achieved.

Cutting technology Flame cutting: Flame cutting is currently the most widely used cutting technology, mainly using gas and oxygen mixed combustion to produce high temperature to oxidize and dissolve steel, so as to achieve the purpose of cutting. The gas used is natural gas, acetylene, propane, and the like. Acetylene has been eliminated by the state. Natural gas and propane are new types of gas technology. It is necessary to add Cuihua, Cuihua and activated to achieve the cutting purpose.

Water cutting: It is a newly developed cutting technology in recent years. It uses high-pressure punching water column to cut steel plate. It has advanced technology and high cutting precision. It is suitable for cutting thin steel plate with medium thickness and high precision. The disadvantage is that the cost is high, and the general industrial cutting does not require high-precision cutting, so it is not suitable for ordinary industrial cutting.

Plasma arc cutting: A processing method that uses the heat of a high temperature plasma arc to locally melt (and evaporate) the metal at the workpiece cut and to remove the molten metal by high-speed plasma momentum to form a slit. Plasma cutting with different working gases can cut a variety of oxygen cutting difficult to cut metal, especially for non-ferrous metals (stainless steel, aluminum, copper, titanium, nickel) cutting effect; its main advantage is to cut metal with a small thickness At the time, the plasma cutting speed is fast, especially when cutting ordinary carbon steel sheets, the speed can reach 5-6 times of the oxygen cutting method, the cutting surface is smooth, the thermal deformation is small, and there is almost no heat affected zone.

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