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add to favorites Grinding wheel surface topography detection method (2) Pc  

Grinding wheel shape direct detection method,

Compared with the indirect detection method, the direct detection method is generally offline detection, which does not reflect the actual grinding process; however, it can reflect the surface morphology of the grinding wheel on a finer scale. According to whether the grinding wheel is touched during the detection, the direct detection method can be divided into two types: contact detection method and non-contact detection method.

1. Contact detection method

The contact detection method mainly detects the surface morphology of the grinding wheel by mechanical contact, which is limited by the detection means, and is generally only suitable for the detection of the surface morphology of the coarse-grained grinding wheel.

(1) stylus profiler method,

The stylus profiler method directly contacts the surface of the grinding wheel through the stylus at a suitable sampling interval, and scans the surface of the grinding wheel point by point to obtain the surface topography of the grinding wheel. When the stylus scans, the displacement sensor converts the vertical movement signal it receives into an electrical signal, and then converts it into a digital signal by amplification and processing. The obtained vertical movement information and the sampling pitch of the stylus are the three-dimensional coordinate information of the sampling points on the surface of the grinding wheel, and then Surface inspection by 12 inches cut off wheel ,the surface morphology of the grinding wheel is reconstructed.

The detection method can obtain the approximate contour of the surface of the grinding wheel, analyze the shape, distribution and edge height of the abrasive grain, and has the characteristics of being intuitive and easy to understand, but the detection precision is not high; the short scanning speed also limits the industrial application of the method. . In addition, the stylus is easy to wear during the measurement process, which makes the surface shape detection information of the grinding wheel distorted. Therefore, the detection method is difficult to measure the fine topographical features and can only be used for the detection of the surface morphology of the coarser-grained grinding wheel.

(2) Scratch copying method

Scratch copying is performed on a cylindrical grinding machine. The workpiece needs to be ground before copying to make the surface of the workpiece bright and flat. When copying, the rotation speed of the grinding wheel and the workpiece is integral multiple. If the rotation ratio is 2, the grinding wheel rotates for 1 week and contacts the 1/2 week of the workpiece, and finally two similar scratches can be obtained on the workpiece. Scratches can reflect the shape of the grinding wheel, but only the effective cutting edge density of the grinding wheel can be roughly analyzed.

The scratch copying method is convenient to operate, and the detection speed is fast, but the detection precision is low, the shape and size of the abrasive grains cannot be detected, and only the surface morphology of the coarse-grained grinding wheel surface can be detected. Moreover, the workpiece used for scratch copying must be a smoothed abrasive piece, and the cost per inspection is high.

(3) Blotting method

The principle is that a glass plate and a carbon paper are placed between the elastic supporting roller and the grinding wheel, and the grinding wheel is rotated slowly while synchronously moving the carbon paper and the glass plate, and the two-dimensional distribution dot pattern of the abrasive grains can be copied on the glass plate. The analysis and calculation of the abrasive grain distribution density can be obtained.

The detection method is simple and convenient, but the detection precision is low, and the distribution of the maximum abrasive blade height can only be roughly detected, and the complete surface information of the grinding wheel cannot be provided, and it is only suitable for detecting the coarse-grained grinding wheel.

Previous Article:Grinding wheel surface topography detection method (1)

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Compared with cylindrical grinding, internal grinding is relatively inferior in processing conditions and the processing difficulty is correspondingly improved. Understanding some of the characteristics of internal grinding can help us think about how to improve the work of internal grinding and familiarize yourself with some of the considerations for internal grinding. It is more convenient when working with non-thin flat workpieces, and it is better to choose the appropriate standard cut off wheel for metal

(1) The diameter of the grinding wheel is limited by the machined hole diameter. The diameter is small. The operation error will damage the quality of the workpiece and the grinding wheel is easily blunt. It needs to be trimmed and replaced frequently. The cutting cost is increased, the extra time is increased, and the productivity is reduced.

(2) The diameter of the grinding wheel is small. Even if the grinding wheel speed is up to tens of thousands of revolutions per minute, it is very difficult to reach the peripheral speed of the grinding wheel of 25~30m/s. Due to the low grinding speed, the internal grinding is performed.It is less efficient than cylindrical grinding.

(3) The diameter of the grinding wheel shaft is small, and the overhang is long, the rigidity is poor, and bending and vibration are easily generated during grinding, thereby affecting the processing precision and the surface roughness. The internal grinding accuracy can reach IT8~IT6, and the surface roughness Ra can reach 0.8~0.2μm.

(4) The cutting fluid is not easy to enter the grinding zone, and the removal of the grinding debris is more difficult than the external grinding.

Although internal grinding is worse than cylindrical grinding, it is still a common method of finishing holes. It is especially suitable for hardened holes, intermittent surface holes (holes with keyways or spline grooves) and precision hole machining with short lengths. Grinding holes can not only ensure the dimensional accuracy and surface quality of the hole itself, but also improve the positional accuracy of the hole and the straightness of the axis. With the same grinding wheel, it is possible to grind holes of different diameters with great flexibility. Internal grinding can grind cylindrical holes (through holes, blind holes, door holes), tapered holes and hole end faces.
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add to favorites CBN grinding wheel process characteristics Pc  
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CBN has a higher hardness than ordinary abrasives. High hardness means stronger cutting ability and sharper; CBN has higher wear resistance, which means it is more difficult to wear than ordinary abrasives; the ability to maintain the shape of abrasive grains is one of the main characteristics of CBN as a high-performance abrasive; CBN High compressive strength means that it maintains particle integrity and is not easily broken when used under harsh conditions; CBN has good thermal conductivity and can be cold cut during grinding.

1, high performance cutting disc,high hardness, high toughness High hardness, high toughness Cubic boron nitride (CBN) is a harder material that is second only to diamonds synthesized by humans. It is much higher than ordinary corundum and silicon carbide abrasives, so it has better cutting ability and sharper.

2, high temperature resistance, good thermal stability

Cubic boron nitride can withstand high temperatures of 1250-1350 degrees Celsius, which is higher than the heat resistance of diamonds of 800 degrees Celsius; when grinding and cutting iron materials, there will be no sticking phenomenon, grinding hardened steel, high vanadium high speed Metal materials such as steel and aluminum high-speed steel that are sensitive to grinding temperatures are the most ideal grinding wheels.

3, strong chemical inertia
Cubic boron nitride is not easy to react with iron group elements, so it has high temperature and high hardness for various high speed steel, tool steel, die steel, high alloy hardened steel, chrome steel, nickel alloy, powder metallurgy steel and high temperature alloy. Grinding of materials with low thermal conductivity is very suitable.

4, good thermal conductivity
The thermal conductivity of CBN can reach tens to 100 times that of corundum grinding wheel, so the grinding heat can be quickly exported and the workpiece can be thermally deformed. It is very suitable for grinding materials with low thermal conductivity. Various spraying (welding) materials: nickel base, iron base, etc.; wear-resistant cast iron materials: vanadium-titanium cast iron, high-phosphorus cast iron, chilled cast iron, etc.; titanium alloys: such as TC4.

5, good grinding performance, good surface quality
Since the cubic boron nitride abrasive tool can maintain the sharpness of the micro-blade of the abrasive grain for a long time, the processing precision and the surface roughness value of the workpiece to be processed can achieve a desired effect, so that the durability of the workpiece can be improved by 10%-30%. . Therefore, even batch-processed workpieces will always achieve higher shape, accuracy and consistency. CBN grinding wheel can achieve high dimensional accuracy and low surface roughness. The machined surface is less prone to cracks and burns, and the residual stress is small. The quality of the machined surface is improved, generally no cracks, not easy to burn, and residual compressive stress can be obtained, which significantly improves the fatigue strength of the workpiece. Generally, the durability of the workpiece to be ground can be increased by 30-50%.

6, strong wear resistance, long life
The grinding ratio of CBN grinding wheel can reach 3500-5500, which is 100 times higher than ordinary corundum grinding wheel and 3-5 times higher than diamond grinding wheel.

7, environmental protection, no pollution, energy saving, no too much powder dust.

8. High work efficiency and comprehensive economic benefits Sharp grinding, small grinding force, long dressing period of CBN grinding wheel, less dressing and long replacement time; long service life and high grinding ratio, better economical efficiency, good shape retention during use, no need to be frequent Replacing the grinding wheel and dressing the grinding wheel saves man-hours and improves working conditions, which is conducive to processing operations.

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There are many reasons for the grinding wheel to rupture, because the diamond grinding wheel has many different characteristics depending on the industry, different processing methods and different grinding machines.China cut off disc supplier are here to report some of the most common problems to explain.       When the grinding wheel of the crack is broken, the diamond grinding wheel hole is small or the shaft is large, the grinding wheel is broken due to the mismatched loading. The solution is to find a suitable model with a small hole or a shaft to be smoothly loaded.       In addition, the use of a flange on one side can also cause the grinding wheel to rupture. The size of the sides of the diamond wheel flange need to be identical and evenly tightened. This is the most effective way to fight.       If the tightening force of the nut is too large, the tightening of the flange nut will cause the flange to be twisted, so that the local force of the grinding wheel is large, so it should be properly tightened.       The support of the flange is uneven, such as: the flange is bent; the lead filling layer is convex; the diamond grinding wheel is not flat. The effective solution is to finish the left and right sides of the flange to the correct and smooth size specified, and the lead-fill layer cannot protrude flat.       The inspection of the grinding machine is insufficient or the machine tool is not proper. The bearing is loose, the spindle is bent, the precision of the grinding machine is significantly reduced, and the grinding machine is inspected and repaired to improve the accuracy.
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add to favorites Application range of different grinding wheels Pc  
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The application range of different grinding wheels is quite different. The application of cutting discs is extensive, the product classification is numerous, the difference of abrasives and the lack of understanding of the function of the products leads to economic loss, the processing quality is reduced, and the processing accidents are easy to occur. It poses a threat to the safety of life and property of construction workers.thin abrasive cutting disc for metal Popularize the application range of different cutting piece products, let the user know what machine should be used for processing products, and what precautions can be taken to greatly reduce the occurrence of machining accidents. The grinding wheel is formed by bonding grit with adhesive. The adhesive can be divided into ceramic, rubber, resin, etc. The chemical composition of the grit is different depending on the material to be ground, such as alumina (corundum), silicon carbide, boron carbide, Boron nitride, diamond, etc. The following table is an introduction to some abrasives. The choice of a good grinding wheel depends mainly on whether it is suitable for the workpiece you are grinding, particle size, hardness, organization number, etc. It is necessary to understand and test many times. Here are some application suggestions that you share: 1. When standard cut off wheel for metal with coarse-grained grinding wheel, the production efficiency is high, but the surface of the ground workpiece is rough; when grinding with fine-grained grinding wheel, the surface roughness of the ground workpiece is better, and the productivity is lower. Under the premise of meeting the roughness requirements, coarse-grained grinding wheels should be used as much as possible to ensure high grinding efficiency. 2. The harder part of the cutting piece should be a diamond material, and the diamond cutting piece is also called a special cutting piece for stainless steel. It is mainly composed of a base body and a cutter head. The base body is the main support part of the bonding cutter head, and the cutter head is a part that plays a cutting role during use. Need to pay attention to the process of use.
add to favorites Grinding rail features Pc  
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Grinding guides affect the grinding accuracy when operating a7" cut off disc for stainless steel understant that the guide rail is the most important support component in the machine. Its processing accuracy directly affects the working accuracy of the machine. However, the guide rails are mostly hollow thin-walled parts that are cast and have a complicated structure. It is easy to produce warpage, bending or distortion under the action of grinding force during processing. If the workpiece is improperly clamped or under the influence of its own weight, it will also produce large deformation. In addition, under the influence of grinding heat, temperature difference and internal stress of casting, large deformation will also occur, which are unfavorable factors affecting the machining accuracy of the guide rail, and effective control and prevention measures must be taken. The machining quality of the guide rail surface is required to be high. Therefore, it is very important to correctly select the grinding method and process parameters of the guide rail surface.

        Most of the rail faces are made up of a combination of flat and beveled surfaces, so circumferential grinding or end grinding is used for grinding. In order to improve the grinding efficiency, it is also possible to use a plurality of forming grinding wheels and an auxiliary grinding head (grinding side plane) to achieve forming grinding, and to use a combined forming grinding wheel to grind the rail surface at a time. Obviously, multi-grinding wheel grinding and combined forming wheel grinding have high grinding efficiency, but the structure of the grinding head is complex and suitable for mass production. It must be pointed out that when the plane of the guide rail is coarsely ground by the end grinding method, the axis of the grinding wheel can be inclined by 3° to 5° to reduce the contact area between the grinding wheel and the workpiece, and to improve the heat dissipation condition. In order to ensure the cutting precision, the diameter of the grinding wheel should not be too small, generally 1.3-1.5 times the width of the guide surface.

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add to favorites The main purpose of the cutting blade hundred impeller Pc  

The hundred impeller is a simplified product of the thousand impellers. It is mainly used for grinding and polishing in industrial production, and is also a kind of industrial consumable products. The impeller base has mesh cloth, nylon, plastic, steel paper, etc., and the sheets are not equal, and are evenly distributed in a fan shape. Particle size 36#-400#, the most common 60#, 80#, outer diameter 4"-7" cut off disc for stainless steel is installed in the angle grinder, used for the welding and grinding of the weld, the positive edge burr, and the shape Used for interchangeability of grinding wheel, it has the advantages of good elasticity, high efficiency, good heat dissipation and low noise. It can replace the resin type grinding wheel. It has strong elasticity, high tensile and bending strength, self-sharpening and grinding. The high rate and low noise are suitable for the grinding of the welds in the box and the flashing of the stamping parts. Mainly used in the grinding and polishing of various stainless steel and carbon steel structural parts.

The cutting force of the hundred impeller is relatively strong, and it can adapt to the cutting process of different strength materials. Its heat and wear resistance can also complete large-scale equipment grinding and polishing. It has strong hardness and long service life. Several times. Its main uses are as follows:

    The main purpose of the hundred impellers is in the fields of shipbuilding and machinery, especially in the construction industry and the metal non-metal manufacturing industry. It is recognized by various manufacturers. Within these fields, the use of a hundred impellers achieves good cutting and grinding results, ensuring that the equipment being processed meets the standard specifications. It can be said that the hundred impeller is the leader in the cutting tool.
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add to favorites Hardware, Software And Management Improve Business Strength Pc  
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1, about the hardware. Why do you mention the hardware first? Because this is the foundation, all the value is ultimately reflected in the output of the device, and all other work is attached to the device. Therefore, the equipment should not be too backward, at least to ensure that the production equipment can produce standard cut off wheel for metal products that meet the technical requirements. In terms of hardware, in addition to production equipment, there are data information collection and processing equipment, which are used after docking with IoT technology. These devices, including sensors, data analyzers, etc., are extremely important and determine whether you are eligible to enter the market on future commercial battlefields.

2, about the software, because the use is not good, many companies do not value, or that did not attract enough attention. In general, many companies don't understand how software can play a huge role, just know that there are benefits, in the context of software promotion, follow the trend. Can you have a role to put aside, anyway, I have it, and there is no obstacle to communicating with customers. Two points have been neglected here. First, the power of software to work is greatly underestimated, especially in the collection and processing of data and information. Second, many companies are only equipped with software, but do not know, software Is a system engineering, how much software can play, depending on the person who uses it, whether the person using it has professional knowledge, systematic training without software, and other aspects of the software in which it is connected Supporting situation, whether the connection with the software is smooth.

3. Regarding management, in some small and medium-sized enterprises, due to the large number of things and relatively few people, the autonomy of each employee is relatively large. Under normal circumstances, the task can be completed according to their own ideas. However, once the company develops to a certain scale, the company begins to improve the system and enter the standardization stage. The company regards the regulatory process as a standard, often resulting in no matter how innovative the employee's ideas are, how efficient it is to solve the problem, but the employees have no right to speak, and the employees are more It is like a tool for performing tasks. Although it does not deny the necessity of regulations and processes, in the process of learning the regulatory process from large enterprises, don't just focus on the form or the essence. The regulatory process ensures that many things are not problematic, but they also rigidify the organization, limiting efficiency and inhibiting the use of employees' intellectual resources. Large companies have the comparative advantage of human resources and market size, so solving the problems he faces, regulations and processes are more important, and his scale advantage can offset some of the inefficient processes. However, the problems faced by SMEs are definitely different from those of large enterprises, and there is no advantage of large enterprises. Under such conditions, it is hard to learn, and the name is advanced, which is obviously tied to his own hands and feet. SMEs have their own advantages, which is more flexible and faster.

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