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add to favorites Курсы SSAT, ISEE, SAT, ACT преподаватель, репетитор из США Pc  
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add to favorites Abrasive grinding tools in the broad prospects of the glasses manufacturing industry Pc  
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China is not only a major producer of glasses, but also the world's largest consumer of glasses. As an indispensable tool and accessory product in the manufacturing process of optical glasses, China supply 7" cut off dischave a broad market prospect.

According to a survey of children's myopia research projects conducted by China, the United States and Australia, the incidence of myopia in China is 33%, and the number of myopia in China is nearly 400 million. According to the survey of Essilor in France, the consumption of the Chinese glasses market is about 120 million. Film, the optical industry has a market capacity of 40 billion yuan. At present, there are nearly 6,000 glasses manufacturers in China, more than 30,000 glasses retail enterprises, only Shenzhen glasses industry base, more than 300 glasses production and sales enterprises, more than 50,000 employees, the total annual output exceeds 100 million, the total output value is about 130. One hundred million RMB has become one of China's important glasses production bases and export bases.

Abrasives products account for more than 60% of the total glasses consumables. Abrasives as an indispensable tool and accessories in the manufacturing process of glasses, there is much to be done in the glasses industry. Abrasives products are mainly used as consumables in the production process of glasses. The proportion of the abrasives accounts for more than 60% of the total consumption of glasses, and accounts for about 5% of the production cost of glasses. The consumption of abrasive products is still very large. Because the glasses have high requirements on the polishing process in the production process, and the demand is large, the abrasive products become an indispensable tool and accessory in the production process of the glasses. The current lens processing is mainly mechanized operation, and abrasive tool tools are widely used in the processing of glasses, such as laser welding machines, rough grinding machines, grinding machines, polishing machines, ultrasonic cleaning machines, and the like. Mechanical products have greatly improved the production efficiency of the glasses while also improving the precision of the lenses. With the improvement of lens requirements and the advancement of eyewear technology, the use of abrasive tools has become more and more widely used in the manufacturing process of glasses, and the requirements for the manufacture of abrasives have become more and more precise.

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add to favorites Abrasives grinding characteristics and accuracy Pc  

The use of abrasive grinding for workpieces is the finishing and precision machining of the surface of the parts. The demand for precision machining on the market is constantly increasing. Many people wonder whether the standard cut off wheel for metal can meet the current processing needs. To understand these, we must understand the following characteristics of precision machining.

1. High precision of grinding size Grinding uses a very fine powder to grind a very thin layer of metal at low speed and low pressure. The heat generated during the grinding process is small, the deformation of the workpiece is small, and the surface metamorphic layer is very slight, so that a highly accurate surface can be obtained. Grinding dimensional accuracy can reach 0.01um.

2. High surface shape accuracy The grinding volume is small, the motion is complex, and it is not affected by the motion accuracy, so high shape accuracy can be obtained. On the other hand, since the amount of cutting of the grinding is small, the original positional error cannot be completely corrected, so the grinding cannot improve the positional accuracy of the part.

3. Surface rent roughness value There is a certain relative motion between the small part and the lap. Each movement trajectory will not be repeated with the previous movement trajectory, so the peak on the surface of the part can be evenly removed to reduce the surface roughness. The surface roughness of the abrasive surface is generally up to Rd.01M.

4. Improve the surface resistance of the surface The surface roughness of the polished surface is small, the surface friction coefficient is reduced, and the effective contact area is increased to improve the wear resistance.

5. Improve the surface fatigue strength of the part The surface layer has compressive stress, which is beneficial to improve the fatigue strength of the surface of the part.

6. Good processability The equipment of Yantan is simple and easy to manufacture: grinding is not only suitable for single-piece manual production, but also suitable for batch mechanized production; grinding can process steel parts, cast iron, various non-ferrous metals and non-gold scraps. For example, hard and brittle materials such as glass, ceramics, and diamonds can be studied.

7. Wide range of applications Grinding is widely used in the processing of various precision parts in modern industrial production. Various block gauges, optical glass, precision tools, semiconductor components, precision mating surfaces, etc. need to be ground.

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add to favorites Wheel dressing technology Pc  

Turning dressing method: Single-grain diamond (or diamond-shaped diamond trimming block made of fine-cut diamond) is the most common dressing method for tool turning wheels. The diamond cutter mounted on the tool holder is usually inclined by about 5° to 15° in both the vertical and horizontal directions; the contact point between the diamond and the grinding wheel should be 0.5 to 2 mm below the axis of the grinding wheel, and the diamond is uniformly fed at a low speed during trimming. mobile. The smaller the surface roughness after grinding is, the lower the feed rate should be. If the surface roughness of Ra 0.16-0.04 μm is to be achieved, the trimming feed rate should be lower than 50 mm/min. The total amount of trimming is generally about 0.1mm on one side, and it is reciprocally trimmed several times. The depth of the roughing is 0.01 to 0.03 mm each time, and the finishing is less than 0.01 mm.

Diamond roller dressing method: a diamond roller made by injecting a large amount of diamond particles on the surface of a steel roller by electroplating or powder metallurgy, and rotating at a certain speed to produce grinding and rolling effects on the surface of the high-speed rotating 7'' cut off disc for metal, so that the grinding wheel can be obtained and A sharp working surface with a roller profile. Diamond wheels are complex to manufacture and costly, but they are durable and highly efficient, and are suitable for dressing grinding wheels for special forming surfaces (such as threads, gears and turbine blade teeth) in high volume production.

Grinding wheel grinding and dressing method: the ultra-hard-grade silicon carbide grinding wheel with low-speed rotation and the high-speed rotating grinding wheel are used to achieve the purpose of dressing.

Rolling dressing method: using a carbide disc, a set of rollers made of wavy white iron discs or grooved hardened steel sheets, and grinding and pressing of the grinding wheel. The roller is generally mounted on the dressing fixture for manual operation, and the dressing efficiency is high, which is suitable for the dressing of the coarse grinding wheel.

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add to favorites Cemented carbide grinding Pc  

Generally referred to as cemented carbide, it is a type of alloy produced by a pulverization, molding, and sintering process composed of a refractory metal hard compound and a binder metal. Commonly used metal compounds are tungsten carbide (WC), titanium carbide (TiC), tantalum carbide (TaC), and the like. The bonding metal is mainly cobalt, as well as nickel and a small amount of other metals. Cemented carbide is a composite material composed of a refractory metal hard compound and a binder metal. The refractory metal carbide generally refers to tungsten, titanium, niobium, vanadium, niobium, etc. of Groups IV, V and VI of the periodic table. The carbides of the elements, the most widely used in cemented carbides are WC, TiC, TaC, etc. One or more of these carbides and alloys composed of bonded metal drills are often called hard alloys. Alloys generally have high hardness, good wear resistance, good red hardness, high chemical thermal stability, high compressive strength and corrosion resistance.

The use of cemented carbide: Cemented carbide has a series of excellent properties, its use is very extensive, and its use continues to expand over time. The main uses are as follows:

(1) Cutting tools: Cemented carbide can be used as a variety of standard cut off wheel for metal. The amount of cemented carbide in China's cutting tools accounts for about one-third of the total cemented carbide production, of which about 78% is used for welding tools and about 22% is used for indexable tools. The hard alloy for CNC tools only accounts for about 20% of the hard alloys for indexable tools. In addition, there are solid carbide drills, solid carbide small garden saw blades, and carbide micro drills.

(2) Geological mining tools: Geological mining tools are also a major use of cemented carbide. China's geo-hard alloys account for about 25% of the total cemented carbide production, mainly used for impact rock drill bits, geological exploration drill bits, mining oilfield down-the-hole drills, roller drills and coal cutter picks. , building materials industry impact drills, etc.

(3) Mold: The hard alloy used as various types of molds accounts for 8% of the total production of hard alloys. There are drawing die, cold die, cold extrusion die, hot extrusion die, hot forging die, forming die. And drawing mandrel rods, such as long core rods, spherical core rods, floating core rods, etc., the use of various types of hard alloy rolls for rolling wire has increased rapidly in recent ten years, and the hard alloys for rolls have occupied hard 3% of total alloy production.

(4) Structural parts: There are many products used for hard alloys as structural parts, such as rotary seal rings, compressor pistons, lathe chucks, grinding machine spindles, bearing journals, etc.

(5) Wear-resistant parts: wear-resistant parts made of hard alloys include nozzles, guide rails, plungers, balls, tire studs, snow shovels, and so on.

(6) Cavity for high pressure and high temperature: The most important use is to produce top hammers and pressure cylinders for synthetic diamonds. Hard alloys for top hammers and cylinders account for 9% of the total cemented carbide production in China.

(7) Other uses: The use of cemented carbide is becoming more and more widespread. In recent years, it has been expanding in the civilian sector, such as bracelets, case, zipper heads for high-grade bags, and carbide labels.

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add to favorites Steel structure cutting Pc  
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Steel structure cutting refers to the process of cutting the steel structure as needed in industrial production. Generally refers to the process in which industrial gas and oxygen are mixed and burned to meet the cutting requirements, and the steel structure is melted, slaged and divided. The techniques currently used include flame cutting, water cutting, plasma cutting, and numerical control cutting. The most commonly used is flamecut off disc for stainless steel, which has the characteristics of low cost, simple operation, mature technology and wide use. It is the most widely used cutting technology in the industry. Natural gas cutting is a new technology developed in recent years. It has the advantages of low carbon environmental protection, safety and stability, low cost and abundant gas source. It is a technically popularized technology of the country, with broad prospects for expansion of ordinary natural gas. The flame temperature does not reach the flame temperature of acetylene combustion, and the temperature-increasing combustion additive must be added to the complex reaction with the gas. After the heat is catalyzed, the cutting temperature required for natural gas cutting can be achieved.

Cutting technology Flame cutting: Flame cutting is currently the most widely used cutting technology, mainly using gas and oxygen mixed combustion to produce high temperature to oxidize and dissolve steel, so as to achieve the purpose of cutting. The gas used is natural gas, acetylene, propane, and the like. Acetylene has been eliminated by the state. Natural gas and propane are new types of gas technology. It is necessary to add Cuihua, Cuihua and activated to achieve the cutting purpose.

Water cutting: It is a newly developed cutting technology in recent years. It uses high-pressure punching water column to cut steel plate. It has advanced technology and high cutting precision. It is suitable for cutting thin steel plate with medium thickness and high precision. The disadvantage is that the cost is high, and the general industrial cutting does not require high-precision cutting, so it is not suitable for ordinary industrial cutting.

Plasma arc cutting: A processing method that uses the heat of a high temperature plasma arc to locally melt (and evaporate) the metal at the workpiece cut and to remove the molten metal by high-speed plasma momentum to form a slit. Plasma cutting with different working gases can cut a variety of oxygen cutting difficult to cut metal, especially for non-ferrous metals (stainless steel, aluminum, copper, titanium, nickel) cutting effect; its main advantage is to cut metal with a small thickness At the time, the plasma cutting speed is fast, especially when cutting ordinary carbon steel sheets, the speed can reach 5-6 times of the oxygen cutting method, the cutting surface is smooth, the thermal deformation is small, and there is almost no heat affected zone.

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add to favorites Grinding wheel surface topography detection method (2) Pc  

Grinding wheel shape direct detection method,

Compared with the indirect detection method, the direct detection method is generally offline detection, which does not reflect the actual grinding process; however, it can reflect the surface morphology of the grinding wheel on a finer scale. According to whether the grinding wheel is touched during the detection, the direct detection method can be divided into two types: contact detection method and non-contact detection method.

1. Contact detection method

The contact detection method mainly detects the surface morphology of the grinding wheel by mechanical contact, which is limited by the detection means, and is generally only suitable for the detection of the surface morphology of the coarse-grained grinding wheel.

(1) stylus profiler method,

The stylus profiler method directly contacts the surface of the grinding wheel through the stylus at a suitable sampling interval, and scans the surface of the grinding wheel point by point to obtain the surface topography of the grinding wheel. When the stylus scans, the displacement sensor converts the vertical movement signal it receives into an electrical signal, and then converts it into a digital signal by amplification and processing. The obtained vertical movement information and the sampling pitch of the stylus are the three-dimensional coordinate information of the sampling points on the surface of the grinding wheel, and then Surface inspection by 12 inches cut off wheel ,the surface morphology of the grinding wheel is reconstructed.

The detection method can obtain the approximate contour of the surface of the grinding wheel, analyze the shape, distribution and edge height of the abrasive grain, and has the characteristics of being intuitive and easy to understand, but the detection precision is not high; the short scanning speed also limits the industrial application of the method. . In addition, the stylus is easy to wear during the measurement process, which makes the surface shape detection information of the grinding wheel distorted. Therefore, the detection method is difficult to measure the fine topographical features and can only be used for the detection of the surface morphology of the coarser-grained grinding wheel.

(2) Scratch copying method

Scratch copying is performed on a cylindrical grinding machine. The workpiece needs to be ground before copying to make the surface of the workpiece bright and flat. When copying, the rotation speed of the grinding wheel and the workpiece is integral multiple. If the rotation ratio is 2, the grinding wheel rotates for 1 week and contacts the 1/2 week of the workpiece, and finally two similar scratches can be obtained on the workpiece. Scratches can reflect the shape of the grinding wheel, but only the effective cutting edge density of the grinding wheel can be roughly analyzed.

The scratch copying method is convenient to operate, and the detection speed is fast, but the detection precision is low, the shape and size of the abrasive grains cannot be detected, and only the surface morphology of the coarse-grained grinding wheel surface can be detected. Moreover, the workpiece used for scratch copying must be a smoothed abrasive piece, and the cost per inspection is high.

(3) Blotting method

The principle is that a glass plate and a carbon paper are placed between the elastic supporting roller and the grinding wheel, and the grinding wheel is rotated slowly while synchronously moving the carbon paper and the glass plate, and the two-dimensional distribution dot pattern of the abrasive grains can be copied on the glass plate. The analysis and calculation of the abrasive grain distribution density can be obtained.

The detection method is simple and convenient, but the detection precision is low, and the distribution of the maximum abrasive blade height can only be roughly detected, and the complete surface information of the grinding wheel cannot be provided, and it is only suitable for detecting the coarse-grained grinding wheel.

Previous Article:Grinding wheel surface topography detection method (1)

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Compared with cylindrical grinding, internal grinding is relatively inferior in processing conditions and the processing difficulty is correspondingly improved. Understanding some of the characteristics of internal grinding can help us think about how to improve the work of internal grinding and familiarize yourself with some of the considerations for internal grinding. It is more convenient when working with non-thin flat workpieces, and it is better to choose the appropriate standard cut off wheel for metal

(1) The diameter of the grinding wheel is limited by the machined hole diameter. The diameter is small. The operation error will damage the quality of the workpiece and the grinding wheel is easily blunt. It needs to be trimmed and replaced frequently. The cutting cost is increased, the extra time is increased, and the productivity is reduced.

(2) The diameter of the grinding wheel is small. Even if the grinding wheel speed is up to tens of thousands of revolutions per minute, it is very difficult to reach the peripheral speed of the grinding wheel of 25~30m/s. Due to the low grinding speed, the internal grinding is performed.It is less efficient than cylindrical grinding.

(3) The diameter of the grinding wheel shaft is small, and the overhang is long, the rigidity is poor, and bending and vibration are easily generated during grinding, thereby affecting the processing precision and the surface roughness. The internal grinding accuracy can reach IT8~IT6, and the surface roughness Ra can reach 0.8~0.2μm.

(4) The cutting fluid is not easy to enter the grinding zone, and the removal of the grinding debris is more difficult than the external grinding.

Although internal grinding is worse than cylindrical grinding, it is still a common method of finishing holes. It is especially suitable for hardened holes, intermittent surface holes (holes with keyways or spline grooves) and precision hole machining with short lengths. Grinding holes can not only ensure the dimensional accuracy and surface quality of the hole itself, but also improve the positional accuracy of the hole and the straightness of the axis. With the same grinding wheel, it is possible to grind holes of different diameters with great flexibility. Internal grinding can grind cylindrical holes (through holes, blind holes, door holes), tapered holes and hole end faces.